Category: HDD mud recycling system

Track Mounted Mud Recycling System for Australia Customer

Recently one set of track mounted mud recycling system are ready for delivery to Australia Customer. It is a mobile mud system for mud cleaning and recycling, processing capacity is 400gpm, the separation cut point is 15~20 microns. The features of the track mounted mud system is as below:
1. Compact design, Easy movement, flexible application for geothermal, diamond core drilling and other drilling projects.


2. Cost effective, the system reduce the solids content in the drilling fluids and reuse the drilling fluids for drilling, also the solids disposal cost is reduced.
3. Lower maintenance cost, easy maintenance, lower operation cost, minimum downtime
The technical configuration is as below:


The mud cleaner GNZY754K-Y6N, with double deck shale shaker, the bottom layer shaker screen as coarse solids separation screen, the top layer shaker screen as mud cleaner separation screen, the top layer screen is 1.35m2, the bottom layer screen is 1.35m2. The mechanical deck angle adjustment range is -3° to +5° .The mud cleaner hydrocyclone is 6pcs of 4 inch. The track drive power is 18.5KW, the mud system power is 15KW, including submersible pump 11KW and mixing hopper. The total tank volume is 3200L. The recommend generator power is 48KVA.
The track mounted mud recycling system consists of the track system, hydraulic jacking legs, mud tank with double deck mud cleaner, generator, lightings, etc. The drilling mud after treatment will be transferred to buffer tank, the submersible slurry pump will transfer the recycled mud to drilling machine for reuse. The solids separated from the mud cleaning unit will be recycled and transported.


Except for track mounted mud recycling system, we can also produce track mounted decanter centrifuge package, and track mounted solids removal unit. If you need a diamond core drilling solids removal unit, pls contact with GN solids control.

Mud Mixing System and recycling unit for HDD company

One unit of 500gpm mud recycling unit GNMS-500K and one set of 20m3/h mud mixing system are ready for shipment to HDD company.
Compared with old model 500gpm mud recycling unit GNMS-500D, the new designed GNMS-500K is with the features as below:


1. New model double deck shale shaker GNZS754K instead of GNZY753E for larger screen area, the GNZS754K shale shaker with top screen area 1.4m2, bottom screen area 1.4m2, total screen area is 2.8m2. GNZY753E shale shaker with top screen area 0.875m2, the bottom screen area is 1.35m2.
2. Different hydrocyclnes, the old GNMS-500D mud recycling unit with 1ea of 10 inch desnader cone, the new GNMS-500K mud recycling unit with 10 ea of 4 inch desilter cone, the separation cut point is reduced from 40 microns to 25 microns.
3. Different hydrocyclone feeding pump, to reduce the footprint of the mud recycling unit and increase effective mud tank capacity, we changed the horizontal centrifugal pump ( which is installed on the tank skid) to submersible slurry pump ( installed vertically), the motor power is also reduced. During shipment, the motor can be removed and lay down to reduce the height of the recycling unit to load it into the standard container, the hydrocyclone frame will be also removed to fit for container shipment.
4. Reduced power consumption of the mud recycling unit, the total power is reduced.


The mud recycling unit can be customized for different mixing capacity and mixing tank capacity. The mixing hopper and mixing pump can be installed on the mixing tank skid for convenient movement, also they can be installed on a separate skid and connect with mixing tank.
Except for the compact design mud recycling unit, GN solids control also produce self contained mud recycling system with mud cleaning, recycling, mixing, storage function.

1500 GPM Geothermal Mud Treating System for Overseas Drilling Contractor

Recently one set of 1500gpm geothermal mud recycling system are ready for shipment to overseas drilling contractor, this is a customized geothermal mud recycling system consists of the equipments as below:


1. 2 units of linear motion Shale shaker GNZS594J-SHBJ, equipped with 4 panel of composite material frame shaker screens which is compliant with API RP13C standard, it is also interchangeable with world famous brand shaker screens. High quality fiber glass to improve plastic quality and screen temperature resistant to 140 C degree, Since the composite frame is covered by plastic, it is rust resistant for long time storage up to over 5 years.Four side tension of mesh during the heat press to minimize the gap between the top screen and support screens, in a result extending the screen life.


2. 1 unit of linear motion mud cleaner GNZJ594J-D3S16NJ, it is a desander cone, desilter cone and bottom shale shaker combination unit, the bottom flow shaker model is exact same with the linear motion shale shaker, the shaker screen dimension is also same for better inventory.


3. 5 units of mud tank, including shale shaker tank, intermediate tank, suction tank, reserve tank, water tank, with proper mud agitator, centrifugal pump, jet mixing hopper, mixing pump, mud gun and mud tank accessories. The mud tank height is designed as per client’s requirement.


Except for geothermal mud treating system, as one of the professional solids control system and equipments manufacturer in China, GN solids control also design and produce drilling rig solids control system and HDD mud recycling system, we can produce a comprehensive line of solids control equipments, like shale shaker, mud cleaner, desander, desilter, vacuum degasser, decanter centrifuge, mud gas separator, etc. If you need a drilling mud treatment solution and drilling waste treatment solution, pls contact with GN solids control.

5 sets of Trailer Mounted Mud Tank for Middle East Client

Recently 5 sets of trailer mounted mud tank are ready for shipment to Middle East client. The design is customized for mobility of mud tank system when the user need to move it from one site to another in short time. The advantages of trailer mounted mud tanks including:
1. Easy and convenient movement, fast deployment


2. High quality raw material is applied for better durability and reliability, especially in high ambient temperature area and harsh conditions.
3. Automation system is adopted to monitor and control the mud recycling system better
4. GN can provide complete mud recycling system and equipments, electrical control system and other customized requirement for our client, we can produce a full range of solids control equipments, such as linear motion shale shaker, mud cleaner, desander, desilter, decanter centrifuge in different sizes. This will help the client to get an integral solution for mud cleaning and recycling.


5. It is compatible with different types drilling fluids, as water based drilling fluids, oil based drilling fluids, and suitable for different drilling conditions.
6. Cost saving, high efficiency, easy operation, small footprint
7. With the mud recycling system operation, the drilling waste can be reduced extremely, the used drilling fluids will be reused sufficiently, the coarse solids will be separated out to keep the mud specific in proper way, reduce the impact on the environment.


Except for the trailer mounted mud tank system, GN solids control also design and produce customized oilfield skid mounted mud tank system and drilling rig solids control systems, we can also provide separate solids control equipments and shaker screens, like shale shaker, mud cleaner, desander, desilter, vacuum degasser, mud agitator, mud gun, centrifugal pump, decanter centrifuge, mixing hopper, various transfer pumps, drilling waste management equipments. For more information, pls contact with GN solids control.

GNTBM-320 TBM Slurry Separation Plant for China Client

Recently one set of GNTBM-320 TBM Slurry Separation Plant are ready for delivery to China client. The technical parameter is as below:
1. Total power :67KW
2. General treating capacity; 320m3/h (excluding clay layer usage conditions)


3. Basic structure, consists of double deck linear motion shale shaker, hydrocyclones, 55KW slurry pump, 24m3 treatment tank, electric control system, guardrails, pipelines, etc.
The double deck shale shaker with screening area total 8.64m2, the top layer screen opening is 0.5mm, the bottom layer screen opening is 3mm. The vibration motor drived the shale shaker is 2ea of 6KW, with frequency 16HZ. The hydrocyclone installed on top of the double deck shale shaker material is polyurethane inside, outside covered with casting steel, the single cone capacity is 80~180m3/h, the pressure required is 0.06 ~0.2Mpa.
4. Applicable environmental conditions :
Ambient temperature: -18 ¬°C ~+40°C
Altitude height: ≤1000m
Ambient humidity:≤90% (+20°C)
Non explosion proof


5. The equipment can adapt to weather conditions containing 5% sand and dust, as well as rain, snow, fog, etc.Suitable for long distance transportation such as highway, railway, and sea freight, meeting the requirements of crane loading and unloading, and suitable for frequently movement and installation, and it is corrosion and leakage prevention.
6. The TBM slurry separation plant can meet the requirement of pipe jacking construction process.
7. The system design separation cut point is 30 microns, the solids over 30μm can be separated out by the hydrocyclone separation.
The function of the TBM slurry separation system is to pump the drilling mud to the buffer tank of the shale shaker, after separation, the coarse solids are separated out from the shale shaker, the fine solids dropped into the mud tank with the liquids.
For more information of TBM slurry separation plant, pls contact with GN solids control .