Category: mud cleaner

Track Mounted Mud Treatment System for Australia Customer

Track Mounted Mud Treatment System video:
https://www.gnsolidscontrol.com/video/track-mounted-mud-system-video
A track mounted mud treatment system is a mobile, self-contained system commonly used in geothermal wells and water well drilling. This system is designed for easy mobility, making them suitable for operations in remote or hard to reach locations. GN produced track mounted mud treatment system – composed of modules such as track platform, mud treatment system, and generator.


The mud treatment system is fixed with the track platform, the mud cleaner GNZY754K-Y6N is combination of 6ea 4 inch hydrocyclones installed on top of double deck shale shaker, the top screen area is 1.35m2, the bottom screen area is 1.35m2, the separation cut point is 15 ~ 20 microns. The treating capacity is up to 500gpm. The century mixing hopper and mixing pump are installed on the mud tank for the mud mixing if need. The whole system is within the track platform, which can be loaded into the 40ft container. The total power of the mud system is 11KW, the generator installed on the track system can support both of the mud treatment system and track drive. It can be remotely controlled to walk, move forward and backward, turn, and climb slopes, meeting different road conditions.


Features of GN track mounted mud treatment system:
Integrated design, compact structure, easy and quick to move
Mobility: Being track-mounted, the system can easily be moved around to different locations on a site, making it ideal for operations that require mobility.
Reduced Environmental Impact: By recycling and reusing the drilling fluids, these systems help minimize environmental damage caused by disposal of contaminated waste.
Efficient Waste Management: These systems streamline the mud cleaning process, ensuring that waste is efficiently processed and reducing downtime.
Cost-Effective: Reusing treated mud can lower the cost of drilling fluids, and the mobility reduces the need for transporting waste to disposal sites.

1000HP Drilling Rig Mud Tank System for China Drilling Company

Recently one set of 1000HP rig mud tank system are ready for delivery for China drilling company. This is a customized mud tank system according to client’s requirement, the technical configuration is as below:


4 sets of mud tanks with tank accessories, electric control system
Drilling fluids shale shaker: GNZS594K, 2 units , this is the updated model of GNZS594J shale shaker, equipped with 4 panel shaker screens, total screen area is up to 2.73m2, it is drived by 2ea of Italy Oil brand vibration motor, the vibration strength is up to 7.6G and it is adjustable, the deck angle is adjustable mechanically while operation. The shaker screen is also produced by GN solids control which is produced compliant with API RP13C standard.


Mud cleaner: 1 unit of GNZJ594K-2S12N, it is a combination of 2 ea desander cone, 12 ea desilter cone and GNZS594K bottom shale shaker, the treating capacity is 1000gpm.
Vacuum degasser: GNZCQ270, 1 unit
Middle speed decanter centrifuge for barite recovery: GNLW452DS, as one of the professional decanter centrifuge manufacturer in China, GN solids control can produce different size different volume decanter centrifuge, including 9 inch mini decanter centrifuge for solids removal unit waste water treatment; 14 inch bowl decanter centrifuge which can be used for drilling mud treatment, drilling waste treatment, dewatering system, oil sludge treatment system, waste water treatment; 18 inch bowl decanter centrifuge can be used as barite recovery decanter centrifuge, solids control centrifuge, drilling waste treatment system, etc; Also we have big bowl big volume centrifuge such as 22 inch bowl decanter centrifuge, 30 inch bowl decanter centrifuge, three phase decanter centrifuge, etc.


Centrifugal pump: 4 units and Mud agitator, mud gun, mixing hopper, mixing pump, etc.
If you need a customized drilling rig solids control system, pls contact with GN solids sales.

Screw Conveyor and Solids Control Equipment for Middle East Drilling Company

One batch of screw conveyor and solids control equipments are ready for shipment to Middle East Drilling Company. The equipments list including screw conveyor, shale shaker and mud cleaner as below:


Screw conveyor GNSC14-48, it is U type screw conveyor for continuous conveying without flexible traction. It is used to collect the drilling cuttings and transfer the drilling cuttings to drilling waste treatment system. The screw conveyor can be covered with closed steel plate or steel grating plate for option. The transfer length can be optional with different quantity sections, each section is 12ft, the length can be 12ft, 24ft, 36ft and 48ft. The screw blade are made of wear resistant and thicker manganese steel. The bearing is from NSK or FAG, the reinforced frame of the screw conveyor is with high strength to be suitable for horizontal or inclined installation.


Shale shaker GNZS594, it is a 4 panel linear motion shale shaker widely used for oil & gas drilling mud cleaning, the shaker screen is composite material frame shaker screen compliant with API RP13C standard. The single deck shale shaker is with reliable performance, easy operation and maintenance, cheaper operation cost.


Mud cleaner GNZS594-2S16N, the mud cleaner is a desander cone, desilter cone and bottom shale shaker 3 in 1 equipment, which is used after the primary shale shaker for the second phase and third phase cleaning of drilling mud. The bottom shale shaker model is same with the shale shaker GNZS594. The treating capacity is up to 1000gpm with 2ea of 10 or 12 inch desander cone, 16 ea of 4 inch desilter cone.
Except for shale shaker, mud cleaner and screw conveyor, GN also produce drilling mud decanter centrifuge and drilling waste treatment decanter centrifuge, vertical cuttings dryer and high G drying shaker,pls contact with GN solids control.

Shale shaker and mud cleaner for offshore drilling company

Recently one batch of shale shaker and mud cleaner are ready for delivery to offshore drilling company.
The shale shaker model is double deck shale shaker GNZS596K ,the top layer screen is 2pcs of composite material frame shaker screen, the bottom layer screen is 4pcs of composite material frame shaker screen, total 6pcs shaker screens, and total screen area is 4.09m2, with pyramid screen total area is 5.3m2.The deck angle is adjustable while working, the deck angle adjustment range is -1º~+5 º, the weir height is 958mm, the feeding method is hopper feeder. 2ea of 2.2KW Oli brand vibration motor drived the shale shaker, the vibration G force is up to 7.5G, and it is adjustable. The vibration motor and starter is explosion proof and we have CNEX, ATEX, IEC EX for option. The bottom discharge trough and side discharge trough for option according to site condition. Also we can provide linear motion or elliptical motion shale shaker as per client’s requirement.


The shaker screen is fixed by wedge and operated from the outside of the shaker deck, it adopts mechanical synchronous adjustment for shaker deck angle, it is made of stainless steel for better corrosion resistance. Wear resistant polyurethane rubber strip on the shaker deck for better sealing performance. The detachable and fast open splash proof cover is to prevent mud splashing to keep the rig site cleaning.


The mud cleaner is a combination of desander cone, desilter cone and bottom shaker, the treating capacity is 500gpm, 1000gpm and 1500gpm for option. The shaker screen for bottom shale shaker is same with double deck shale shaker for convenient inventory.
Except for shale shaker and mud cleaner for offshore drilling, we can also provide decanter centrifuge, vacuum degasser, mud agitator, centrifugal pump, mud transfer pump and other solids control equipments.

 

GNTBM-320 TBM Slurry Separation Plant for China Client

Recently one set of GNTBM-320 TBM Slurry Separation Plant are ready for delivery to China client. The technical parameter is as below:
1. Total power :67KW
2. General treating capacity; 320m3/h (excluding clay layer usage conditions)


3. Basic structure, consists of double deck linear motion shale shaker, hydrocyclones, 55KW slurry pump, 24m3 treatment tank, electric control system, guardrails, pipelines, etc.
The double deck shale shaker with screening area total 8.64m2, the top layer screen opening is 0.5mm, the bottom layer screen opening is 3mm. The vibration motor drived the shale shaker is 2ea of 6KW, with frequency 16HZ. The hydrocyclone installed on top of the double deck shale shaker material is polyurethane inside, outside covered with casting steel, the single cone capacity is 80~180m3/h, the pressure required is 0.06 ~0.2Mpa.
4. Applicable environmental conditions :
Ambient temperature: -18 ¬°C ~+40°C
Altitude height: ≤1000m
Ambient humidity:≤90% (+20°C)
Non explosion proof


5. The equipment can adapt to weather conditions containing 5% sand and dust, as well as rain, snow, fog, etc.Suitable for long distance transportation such as highway, railway, and sea freight, meeting the requirements of crane loading and unloading, and suitable for frequently movement and installation, and it is corrosion and leakage prevention.
6. The TBM slurry separation plant can meet the requirement of pipe jacking construction process.
7. The system design separation cut point is 30 microns, the solids over 30μm can be separated out by the hydrocyclone separation.
The function of the TBM slurry separation system is to pump the drilling mud to the buffer tank of the shale shaker, after separation, the coarse solids are separated out from the shale shaker, the fine solids dropped into the mud tank with the liquids.
For more information of TBM slurry separation plant, pls contact with GN solids control .