Category: mud cleaner

Drilling Mud Recycling Unit and Hydraulic Centrifuge for Overseas Client

Recently one set of 500 gpm mud recycling system for trenchless mud treatment and one set of diamond core drilling hydraulic drive solids removal unit for overseas client.
The 500 gpm mud recycling system consists of shale shaker, mud cleaner, desander feeding pump, desilter feeding pump, 20ft container size mud tank, 20ft container lifting frame, mud tank accessories and electric control system. It is a customized design 500gpm mud recycling system for our client, we also have standard 200gpm, 400gpm. 600gpm, 800gpm, 1000gpm mud recycling system for HDD mud cleaning, mixing, recycling.


The core drilling hydraulic centrifuge system is solids liquid separation of waste water for diamond core drilling. The features of the core drilling hydraulic centrifuge system including compact design, modular design, lightweight to meet the requirement for helicopter hoisting, can operate without electricity power supply. The technical configuration is as below:
1. GNLW223D-FHD hydraulic centrifuge
2. Feeding and discharge pump: 2X FHD pump
3. Treating capacity: 50~130L/Min
4. Separation cut point: 2~5 Microns
5. Driving method：Diesel + Hydraulic drive
6. Mud tank volume： 2m3
7. Total power consumption: 40KW
8. Mixing hopper
The treatment process is as below:


The mud is pumped into the sedimentation bin of the buffer tank, so that the large particle sedimentation. After that, the mud overflow to the slurry supply bin of the feeding tank, the pumped by the #1 slurry pump to the hydraulic centrifuge for ultrafine solids separation. If without the sedimentation process, one unit of mini shale shaker will be used to separate the coarse solids from the mud. The mud treated by the hydraulic centrifuge flows into discharge tank and transferred to drilling machine by No.2 transfer pump, the treated clean water can be reused to prepare for new drilling fluids and used by the core drilling for cost saving.

3000HP Drilling Rig Solids Control System for Asia Drilling Company

Recently one set of 3000HP drilling rig solids control system are ready for delivery to Asia drilling company. As one of the top solids control system manufacturer in China, GN Solids Control can produce comprehensive line of standars solids control equipments and customized mud tank system for international drilling companies.


The technical configuration is as below:
1. Trip tank 80bbl with liquid level meter, mud agitator, trip pump and pipelines
2. Shaker tank with triple shaker skid and possum belly, vacuum degasser, mud agitator, mud gun, desander feeding pump and desilter feeding pump, the shale shaker model is GNZS596K double deck shale shaker with 6 panel screen, each screen size is 585x1165mm composite material frame shaker screen, drived by 2ea 2.6HP vibration motor comply with ATEX zone 1 application.


3. Intermediate tank with mud cleaner, mud agitator, mud gun, the solids control decanter centrifuge and feeding pump with be provided by the client.
4. Suction tank 500bbl including mixing tank, suction tank, slug tank with mud agitator, mud gun


5. 4 sets of 500bbl reserve tank with mud agitator, mud gun
6. 2 sets of Water tank with water pump ,
7. Top open water tank
8. Pipelines provision of suction of mud from any of the reserve tanks with any of the mud pumps and with suitable facilities for transfer of mud from active to reserve tank or vice versa. Also, suction from intermediate tanks to mud pumps to be possible.
9. Separate pre-flush tank


10. Mixing hopper skid, including 3 sets of mixing pump, 2 sets of venturi hopper, 1 unit of shearing unit, with pipelines, control panel, accessories on one skid.
11. ATEX explosion proof electric control system
12. Walkways, guardrail, stairs
If you need a customized drilling rig solids control system, pls contact with GN solids.

Track Mounted Mud Treatment System for Australia Customer

Track Mounted Mud Treatment System video:
https://www.gnsolidscontrol.com/video/track-mounted-mud-system-video
A track mounted mud treatment system is a mobile, self-contained system commonly used in geothermal wells and water well drilling. This system is designed for easy mobility, making them suitable for operations in remote or hard to reach locations. GN produced track mounted mud treatment system – composed of modules such as track platform, mud treatment system, and generator.


The mud treatment system is fixed with the track platform, the mud cleaner GNZY754K-Y6N is combination of 6ea 4 inch hydrocyclones installed on top of double deck shale shaker, the top screen area is 1.35m2, the bottom screen area is 1.35m2, the separation cut point is 15 ~ 20 microns. The treating capacity is up to 500gpm. The century mixing hopper and mixing pump are installed on the mud tank for the mud mixing if need. The whole system is within the track platform, which can be loaded into the 40ft container. The total power of the mud system is 11KW, the generator installed on the track system can support both of the mud treatment system and track drive. It can be remotely controlled to walk, move forward and backward, turn, and climb slopes, meeting different road conditions.


Features of GN track mounted mud treatment system:
Integrated design, compact structure, easy and quick to move
Mobility: Being track-mounted, the system can easily be moved around to different locations on a site, making it ideal for operations that require mobility.
Reduced Environmental Impact: By recycling and reusing the drilling fluids, these systems help minimize environmental damage caused by disposal of contaminated waste.
Efficient Waste Management: These systems streamline the mud cleaning process, ensuring that waste is efficiently processed and reducing downtime.
Cost-Effective: Reusing treated mud can lower the cost of drilling fluids, and the mobility reduces the need for transporting waste to disposal sites.

1000HP Drilling Rig Mud Tank System for China Drilling Company

Recently one set of 1000HP rig mud tank system are ready for delivery for China drilling company. This is a customized mud tank system according to client’s requirement, the technical configuration is as below:


4 sets of mud tanks with tank accessories, electric control system
Drilling fluids shale shaker: GNZS594K, 2 units , this is the updated model of GNZS594J shale shaker, equipped with 4 panel shaker screens, total screen area is up to 2.73m2, it is drived by 2ea of Italy Oil brand vibration motor, the vibration strength is up to 7.6G and it is adjustable, the deck angle is adjustable mechanically while operation. The shaker screen is also produced by GN solids control which is produced compliant with API RP13C standard.


Mud cleaner: 1 unit of GNZJ594K-2S12N, it is a combination of 2 ea desander cone, 12 ea desilter cone and GNZS594K bottom shale shaker, the treating capacity is 1000gpm.
Vacuum degasser: GNZCQ270, 1 unit
Middle speed decanter centrifuge for barite recovery: GNLW452DS, as one of the professional decanter centrifuge manufacturer in China, GN solids control can produce different size different volume decanter centrifuge, including 9 inch mini decanter centrifuge for solids removal unit waste water treatment; 14 inch bowl decanter centrifuge which can be used for drilling mud treatment, drilling waste treatment, dewatering system, oil sludge treatment system, waste water treatment; 18 inch bowl decanter centrifuge can be used as barite recovery decanter centrifuge, solids control centrifuge, drilling waste treatment system, etc; Also we have big bowl big volume centrifuge such as 22 inch bowl decanter centrifuge, 30 inch bowl decanter centrifuge, three phase decanter centrifuge, etc.


Centrifugal pump: 4 units and Mud agitator, mud gun, mixing hopper, mixing pump, etc.
If you need a customized drilling rig solids control system, pls contact with GN solids sales.

Screw Conveyor and Solids Control Equipment for Middle East Drilling Company

One batch of screw conveyor and solids control equipments are ready for shipment to Middle East Drilling Company. The equipments list including screw conveyor, shale shaker and mud cleaner as below:


Screw conveyor GNSC14-48, it is U type screw conveyor for continuous conveying without flexible traction. It is used to collect the drilling cuttings and transfer the drilling cuttings to drilling waste treatment system. The screw conveyor can be covered with closed steel plate or steel grating plate for option. The transfer length can be optional with different quantity sections, each section is 12ft, the length can be 12ft, 24ft, 36ft and 48ft. The screw blade are made of wear resistant and thicker manganese steel. The bearing is from NSK or FAG, the reinforced frame of the screw conveyor is with high strength to be suitable for horizontal or inclined installation.


Shale shaker GNZS594, it is a 4 panel linear motion shale shaker widely used for oil & gas drilling mud cleaning, the shaker screen is composite material frame shaker screen compliant with API RP13C standard. The single deck shale shaker is with reliable performance, easy operation and maintenance, cheaper operation cost.


Mud cleaner GNZS594-2S16N, the mud cleaner is a desander cone, desilter cone and bottom shale shaker 3 in 1 equipment, which is used after the primary shale shaker for the second phase and third phase cleaning of drilling mud. The bottom shale shaker model is same with the shale shaker GNZS594. The treating capacity is up to 1000gpm with 2ea of 10 or 12 inch desander cone, 16 ea of 4 inch desilter cone.
Except for shale shaker, mud cleaner and screw conveyor, GN also produce drilling mud decanter centrifuge and drilling waste treatment decanter centrifuge, vertical cuttings dryer and high G drying shaker,pls contact with GN solids control.