Drilling Mud Recycling System

Three units of dual motion shale shaker are ready for shipment to offshore drilling company. The dual motion shale shaker including vibration mode of linear motion and elliptical motion, there is vibration mode switch installed on the shale shaker starter which can change the vibration mode. When they need to change the vibration mode according to drilling conditions, the shaker should be stop for safe adjustment. 2ea 2.5HP vibration motors drive the shale shaker and produce up to 7.6G force for linear motion, up to 5.23G for elliptical motion, which is adjustable. The shaker deck angle can be adjusted from -1°~+5° and it can be adjusted synchronously by both sides,. The shaker screen is fixed by wedges for fast screen replacement. The dual motion shale shaker shale shaker can be made as single deck shale shaker and dual deck shale shaker, 2 units or 3 units shale shakers can be assembly as tandem shale shaker or triple shale shaker.

The linear motion is apply to drilling fluids with low viscosity, high flow, high solids content, big size solids , hard drill cuttings.

The elliptical motion is apply to drilling fluids with high viscosity, slow flow, high solids content and easy broken drilling cuttings.

Composite material frame shaker screen are installed on the shale shaker, GN produced OEM shaker screens are produced compliant to API RP13C, we can provide shaker screen wire mesh configuration from API 20 to API 325. The composite frame screen is repairable to save cost, compared with metal frame shaker screen, the composite material frame useable area is 10% to 20% larger, it is rust resistant for longer time storage up to over 5 years.
If you need dual deck / single deck dual motion shale shaker or linear motion shale shaker, pls contact with GN solids control.

GN solids control will participate in CIPPE 2022 Petroleum Exhibition held in Shenzhen, for more information of the exhibition, pls refer to http://www.cippe.com.cn/cn/
General information of CIPPE 2022 Petroleum exhibition：
Exhibition Name：The 22nd China International Petroleum & Petrochemical (CIPPE)
Exhibition time： Early August, 2022 ( pls check with GN solids sales for exact time)
Exhibition address：Shenzhen Convention and Exhibition Center (Futian)
GN Stand No.：E1226
What equipments we will show at CIPPE?

Linear motion shale shaker with ViST screen, ViST vacuum screen technology is to work together with shale shaker, the function is to reduce drilling waste and recycle drilling fluids. In a result, ViST maximize the recycled drilling fluids volume and generates dryer cuttings. By applied with ViST, the user can save money for drilling fluids and waste management.

Decanter Centrifuge, GN produced decanter centrifuge can be applied to waste water treatment, solids control system drilling fluids treatment, drilling waste treatment, oil waste treatment and other solids liquid separation projects. We can produce decanter centrifuge from 9 inch to 30 inch bowl diameter, according to client’s requirement, we can produce fixed speed or variable frequency drive control panel.

Vertical cuttings dryer, one of the most popular model is GNCD930 vertical cuttings dryer, the lastest version is G version, we have updated the design according to user’s feedback and technology improvement.

Solids vacuum pump, the 100% air operated vacuum pump can be used at hazardous area and electricity limited area. The compact design of the vacuum pump allowed it to be installed inside the oil tank for easier picking up of the oil sludge from tank bottom, without needing people entry. The solids vacuum pump can transfer different kinds of materials, such as dredging slurry, oil sludge, material with solids content up to 80%, material with big solids up to 75mm.
Welcome to meet us at CIPPE.

Recently one unit of oil based mud cuttings treatment system is ready for shipment to overseas client. The system consists of 2 units of decanter centrifuge, 1 unit of vertical cuttings dryer, 1 unit of container for heat preservation operation in Winter and convenient transportation. One unit of decanter centrifuge is used for solids control system, one unit of decanter centrifuge is used for vertical cuttings dryer system.

The vertical cuttings dryer is installed on the lifting frame for smooth solids discharge, the treated solids with oil content on the cuttings below 5%, the discharged solids can be disposal or for landfill or to be sent to thermal desorption unit for further treatment. The oil based drilling mud cuttings are transferred from waste pit, or 1 unit of horizontal installed screw conveyor collect the oil based drilling cuttings from solids control shale shaker, another unit of screw conveyor is installed slantly to transfer the oil based drilling cuttings to vertical cuttings dryer feeding port. The fluids flow to fluids catching tank, the decanter centrifuge feeding pump will feed the fluids to one of the decanter centrifuge for fine solids separation 2~5 microns, the treated fluids can be reused to prepare for new drilling fluids.

All the equipments are installed inside the standard container with windows, doors for heat preservation operation in Winter, there is space remained for vertical cuttings dryer, decanter centrifuge and feeding pump maintenance. The high speed decanter centrifuge model number is GNLW363D, the bowl diameter is 14 inch, the bowl length is 50 inch, the max speed is 3900rpm, the normal operation speed is 3200rpm, the max G force is up to 3063G. The high speed decanter centrifuge can be applied for solids control system, drilling waste treatment system, oil sludge treatment unit, dewatering centrifuge and other applications of solids liquid separation.

Recently one unit of sludge vacuum pump and decanter centrifuge are ready for shipment for environmental solution.

The mini vacuum pump model number is GNSP-10B, the max capacity for water is 10m3/h, for oil sludge, industry waste, drilling waste transfer, the flow rate will be different according to material conditions. The inlet and outlet size is 3 inch (89mm), vacuum degree is 85Kpa/25 inch Mercury column, the max suction horizontal distance is 50m, max discharge horizontal distance is 500m, the max suction depth (vertically) is 3 ~5m according to density and viscosity, the max discharge depth vertically is 5~ 10m, the max solids content is up to 80%, it can be used to transfer high solids content material, and mx allowance solids size is 50mm. The vacuum pump is 100% air operated, required pressure is 550 Kpa ~ 690 Kpa(80~100 PSI), air demand is 4.3m3/min (150CFM). Working principal of vacuum pump for suction process is that the compressed air enters into the vacuum generator, which generates negative pressure in the pump body and suck the materials from the suction port. The discharge valve is closed. The suction time and discharged is set by the user according to their requirement. they can select automatically operation method or manually operation method as requirement.

The discharge process of the sludge vacuum pump is that closed the vacuum generator valve, the air flow directly enter into the pump body, the discharge valve is opening automatically, and the positive pressure will push the material along with the air flow out of the pump body, at this moment, the suction valve is closed.
The decanter centrifuge can be used for solids liquid separation for industry waste water treatment, dewatering centrifuge, waste separation, oil sludge treatment, etc. applications. If you need a decanter centrifuge, pls contact with GN sales engineer to select a model.

Recently 4 sets of trenchless mud cleaning unit are ready for shipment to Asia client. Including, 2 sets of GNMS-1500D horizontal directional drilling mud cleaning unit, the treating capacity is 1500gpm / 360m3/h, the main equipments are GNZS707 double deck shale shaker with 2 units of 16 inch desander cone, 1 unit of centrifugal pump as feeding pump of desander cone, fluids catching tank and accessories, electric control system. The separation cut point is 45 microns. If you need finer solids separation, we can add desilter cone on top of the shale shaker with separation cut point 25 microns. The compact design desander unit can be applied for project which required high treating capacity treatment.

2 sets of GNMS-1000D horizontal directional drilling mud cleaning unit, the treating capacity is 1000gpm / 240m3/h , the main equipments are GNZS705 double deck shale shaker with 2 units of 10 inch desander cone, 1 unit of centrifugal pump GNSB6X5 as feeding pump of desander cone, fluids catching tank and accessories, electric control system. The separation cut point is 45 microns. The bottom screen area is 2.6m2, upper screen area is 1.35m2, the vibration strength is up to 7.3G which is adjustable.

Except for GNMS-1500D desander unit, GNMS-1000D mud cleaning unit, GN also produce desander unit with smaller capacity 500gpm, 200gpm, GNMS-200D and GNMS-500D. If the user need mixing unit, they can use a separate jet mixing unit skid with storage tank to prepare for new drilling mud. The submersible slurry pump pick up the slurry from mud pit and transfer to mud cleaning unit. The mud cleaning unit can be widely used for trenchless HDD project, bored pile project, Micro Tunnel Boring Machine, Diamond core drilling, water well drilling, etc.
If you need trenchless mud cleaning unit, pls contact with GN solids control.