Drilling Mud Recycling System

A solids control
system for a drilling rig is the recycling system for the drilling liquid. But
during the recycling procedure, in order to ensure the performance of drilling
mud, there are continuously drilling cuttings to be separated out from the
drilling liquid and discharged. How to deal with the drilling cuttings, how to
discharge the waste without harming the environment, they are the question for
the drilling waste cuttings.

At this time, the
drilling cuttings still have some drilling mud on them, if discharged directly,
there are two problems: one is that the drilling mud is containing a lot of
chemicals which may pollute the soil and ground. The soil polluted by drilling
mud could be barren for more than 100 years. The other is that, the drilling
mud is valuable, better recover as much as possible to save the cost.

In order to solve
this problem, the engineers and professionals find below solutions:

1. drilling
cuttings discharged by solids control system is collected by screw conveyor to
the waste management system, to the first equipment, like in a standard GN
Waste Management System GNDC-40A system, it is a vertical cuttings dryer
GNCD930D, which is the 4^th generation vertical cuttings dryer GN
designed and developed. This vertical cuttings dryer functions like a big
washing machine and helps to dry the cuttings. The liquid part falls down to a
tank and liquid in the tank waiting for being treated by a decanter centrifuge.
GNLW363CG-VFD is always an ideal high speed centrifuge to further treat the
mud, it is used to separate out the extra fine particles, and the drilling
liquid, very clean liquid falls directly back into the drilling system.

2. now how are
the drilling cuttings? yes, they are dry, but still not ready to be discharged.
GN is the first solids control manufacturer in China to design and produce a
set of solidification unit. That is used to make the drilling cuttings into
cakes and safe to be discharged.

If you have
interest in those technology or equipment, welcome to contact us freely.

Per decanter
centrifuge’s working principal, by high-G force of centrifugal force generated
by the high speed rotating centrifuge bowl, the solids particles are threw to
the outer layer inside the rotating bowl, the pushed by the impeller to the solids
discharge ports. Meanwhile, the liquid phase flows to the other direction and
discharged from the liquid discharge ports.

In this case, the
impeller’s material seems vital to the service life of the centrifuge, and the
protection of impeller is very necessary and different protection methods bring
different results.

Normally there
are several ways for impeller protection：

1. Spray welding:
it is a traditional and easy way to do the impeller protection and of a very
low cost. It provides around 1 mm height of protection, and the dynamic
balancing of impeller is done after doing the spray welding.

The advantage of
spray welding is low cost, disadvantage is that the welding layer is easy to be
worn out, and after the welding layer is worn out, the operator need to
re-balance the impeller after re-weld the protection. But in practice, most of
jobsites don’t have balancing machines.

Right now, most
of China solids control companies are still using spray welding for their
impeller protection.

2. ceramic tiles
for impeller protection: ceramic tiles are ideal protection for solids control
centrifuges, because they are of high anti-worn character. Comparing with spray
welding, ceramic tiles are equal in shape and size, when some pieces are worn
out an need to be changed, the operator just change the one and the opposite
one, no need to redo the dynamic balancing.

Advantage: no
need to redo the dynamic balancing when changing tiles, long service time because
of equal height of 4 mm, and high standard of anti-worn. Disadvantage: fragile
when installing onto the impeller, need more working hour for manufacturer for
installing.

GN Solids Control
use this kind of impeller protection on their economic configuration
centrifuges, which are normally used as solids control centrifuge.

3. tungsten
carbide tiles for impeller protection. It is now the internationally highest
standard impeller solution. The tungsten carbide tiles are of high hardness and
anti-corrosion characters. And they are of equally 4mm height.

Advantage: same
as ceramic tiles, no need to redo balancing after changing pieces, and more
anti-corrosive and anti-worn than ceramic, more suitable for waste management
centrifuges. Disadvantage: more expensive than the above 2 solutions.

GN Solids Control
use tungsten carbide tiles for GN high standard configuration of centrifuges,
first and best among China suppliers and of the highest international standard.

Since last year, the world petrol and gas
market has been down for a long while, at first, it was caused by the going
down of the crude oil price, and after more than 6 months, although the price
of crude oil was raised a bit, the expectation is still not so satisfactory to
encourage the drilling companies to come back to market.

Although under such economic background, GN
Solids Control has got orders from both domestic market and oversea market. Like
this order, it is about 6 sets centrifuges and 40 sets mud agitators, for a
drilling mud service company in South America.

Before, the oil relating industry was
always regarded as rich industry who always focusing on the most expensive
solutions. But since the down of crude oil price, the oil companies’ budget is
tight, and was radiated to service companies, forcing those companies to have
to look for most cost effective solutions. They still need highest quality
products, but with reasonable price. GN Solids Control, therefore, become their
best choice.

The end user is planning to use 6 mud
agitators to match one decanter centrifuge, and extra 4 sets of agitators as
back up. They are GNLW363CG-VFD decanter centrifuges, with VFD control panel
with PLC smart screens, with positive pressurized VFD control panel, the
international highest standard, and with the most popular bowl diameter size 14
inch.

Mud Agitator GNJBQ150DD, 15kw mud
agitators, with double layer impellers, GN mud agitator is compact designed mud
agitator, direct connection, easy to install and need small footprint.

Besides centrifuges and mud agitators, GN
has the complete line of equipments for solids control and waste management
systems, including shale shaker, mud cleaner, desander, desilter, mud gun, jet
mud mixer, and various pumps.

After the operation of those 6 sets
centrifuges, this end user is planning to add the qty to 10 sets and will try
GNCD930C vertical cuttings dryer in near future.

As is known to
all, among all of the developed countries, Australia has the highest importing
standard for equipments, like the EX standard, the quality standard, and also
the strictest laws for the environment protection. That’s why the equipment
machineries and devices exported to Australian market are mostly brands from
USA or Europe.

Especially in
oil and gas industry, which industry gains great benefit and doesn’t care much
about cost, they just need the best things. GN Solids Control, as the leading
manufacturer and first API certified solids control company in China, is also
the only solids control brand to be accepted by Australia market, products
range to Australia covers oil and gas drilling solids control, waste
management, HDD mud recycling systems and also for CBM and Piling projects.

What
Certificates does GN Solids Control have?

1. API certificate.
First API certified solids control manufacturer in China.

2. HSE
certificate, GN concerns about human health and safety, and also environment.

3. ISO certificate,
a high standard procedure brings hgih quality product.

4. DNV CE
certificate, a must for entering European market.

5. some
certificate for Russian Market.

GN Solids
Control also has the authority to produce EX standard electric control panels,
including the common standard EXdIIbt4 and IEC EX and also ATEX

No matter in
domestic market of China or in Australia, the most popular capacity requested
by HDD projects is 500 GPM treating capacity mud systems, each year, GN make tens
sets of complete such systems to all over the world, more than 60 countries and
regions.

And 200 GPM treating
capacity system is second popular capacity of these mud systems. This time, for
Australia market, GN sold this capacity system, a high configuration with shale
shaker, desilter cones and mixing system.

For both above
mentioned capacity solutions, GN has high configuration and standard
configuration available. They are standard and practical solutions designed on
basis of GN long term experiences. For some clients’ special request, GN also
make customized designs.

In all mechanical industries, for the operation of equipments especially the rotating ones, the bearings play an important role. A good and reliable bearing determines the service life of the equipment and also the performance. In order to make better and more reliable good products, and to gain the important good name of all Chinese manufacturers, GN Solids Control always uses the best material for their products and stick to the belief that QUALITY FIRST, PRICE SECOND.

Take the decanter centrifuge for instance, GN Solids Control always pay an eye to the bearings:

1, GN uses the best brand of bearings, depending on the size of bearings. Like for GNLW363CG premium configuration Decanter Centrifuge, GN chooses the genuine SKF bearings and has a long term cooperation contract with SKF authorized supplier in China in order to ensure the good quality bearings to be used in GN products. Even for the standard configuration decanter centrifuge GNLW363CD, GN also use NSK bearings, much better than many other domestic brands.

2. During production, GN staff are careful to the bearings also. The bearings are used to connect the rotating parts, therefore, the dynamic balancing of the rotating part are vital for the bearings performance and service life. In GN’s producing procedure, all rotating parts are carefully made for dynamic balancing respectively. GN has the most advanced dynamic balancing machine and balancing inspect device, any part is made and checked after being made with strict procedure.

3. Other parts, even not rotating ones are important to the bearings also, like the levelness of the frame of centrifuges, it should be made with five facet machine to ensure the perfect shape and size. It helps to provide a suitable operation circumstance for the centrifuge and it bearings.

4. During previous experiences, long distance transportation brought some damage to the bearings. In order to solve this problem, GN designed a special way to protect the bearings during transportation and to share the majority of weight of the heavy bowl.

Not only in bearing choosing and using, GN spare no efforts to make every detail to the perfect.
That’s why GN is gaining good reputation in this Oil and Gas industry.