Tag: mud recycling system

Mud Mixing System and recycling unit for HDD company

One unit of 500gpm mud recycling unit GNMS-500K and one set of 20m3/h mud mixing system are ready for shipment to HDD company.
Compared with old model 500gpm mud recycling unit GNMS-500D, the new designed GNMS-500K is with the features as below:


1. New model double deck shale shaker GNZS754K instead of GNZY753E for larger screen area, the GNZS754K shale shaker with top screen area 1.4m2, bottom screen area 1.4m2, total screen area is 2.8m2. GNZY753E shale shaker with top screen area 0.875m2, the bottom screen area is 1.35m2.
2. Different hydrocyclnes, the old GNMS-500D mud recycling unit with 1ea of 10 inch desnader cone, the new GNMS-500K mud recycling unit with 10 ea of 4 inch desilter cone, the separation cut point is reduced from 40 microns to 25 microns.
3. Different hydrocyclone feeding pump, to reduce the footprint of the mud recycling unit and increase effective mud tank capacity, we changed the horizontal centrifugal pump ( which is installed on the tank skid) to submersible slurry pump ( installed vertically), the motor power is also reduced. During shipment, the motor can be removed and lay down to reduce the height of the recycling unit to load it into the standard container, the hydrocyclone frame will be also removed to fit for container shipment.
4. Reduced power consumption of the mud recycling unit, the total power is reduced.


The mud recycling unit can be customized for different mixing capacity and mixing tank capacity. The mixing hopper and mixing pump can be installed on the mixing tank skid for convenient movement, also they can be installed on a separate skid and connect with mixing tank.
Except for the compact design mud recycling unit, GN solids control also produce self contained mud recycling system with mud cleaning, recycling, mixing, storage function.

2 sets of 500gpm mud recycling system ready for shipment to South America

Recently 2 sets of 500gpm mud recycling system are ready for shipment to South America, this is customized mud recycling system based on GNMS-600B self contained 600gpm mud recycling system. The technical configuration is as below:


1. 3 phase cleaning mud cleaner,which consists of double deck shale shaker, desander cone, desilter cone, the separation cut point is 15 microns. The bottom layer shaker screen can be used as coarse solids separation shale shaker, the top layer shaker screen works as mud cleaner shaker screen. 2ea of 2.6HP vibration motor drived the double deck shale shaker, with bottom 3 panel shaker screens and top 3 panel shaker screens .The drilling fluids treated by bottom shaker screen dropped into the sand trap, the desander feeding pump suck the drilling fluids and feed to desander cone, the treated mud dropped in to desander compartment, the desilter feeding pump suck the drilling fluids and feed to desilter cone, the clean mud flow to desilter compartment, it can be reused or mixed with chemical additives to prepare for new drilling fluids.


2. Mixing hopper with mixing pump
3. Feeding pump for desander cone and desiter cone
4. Mud tank with accessories, electric control system
5. Mud agitator and mud gun
The 500gpm mud recycling system can be applied for HDD & CBM projects, also it can be used for mining separation, waste water recycling and other construction slurry separation projects. Except for 500gpm mud recycling system, we also have 200gpm, 350gpm, 600gpm, 800gpm, 1000gpm, 1500gpm mud recycling system, and 200gpm, 500gpm, 1000gpm desander unit for TBM & Piling projects.
Also we have 240m3/h, 360m3/h, 500m3/h, 800m3/h, 1000m3/h, 2000m3/h, up to 3000m3/h TBM slurry separation plant for both micro tunneling project and Middle/Large TBM Construction. For more information of mud recycling system, pls contact with GN solids control.

Mud Recycling Unit for overseas Trenchless Projects

Recently several sets of mud recycling system are ready for shipment to overseas trenchless projects.


The trenchless mud recycling system is a specialized equipment setup used in horizontal directional drilling (HDD) and other trenchless technologies. Its primary function is to clean drilling fluids (commonly known as mud) during the drilling process. The purpose is to use the trenchless mud recycling system is that the recycling drilling fluids can be used to lubricate the drill bit, stabilize the borehole, and carry cuttings back to the surface. These fluids need to be constantly circulated and maintained to ensure efficient drilling and environmental compliance.


Environmental Benefits: Recycling systems help minimize waste and reduce the environmental impact of HDD operations by reusing drilling fluids.
Operational Efficiency: By continuously recycling and maintaining drilling fluids, these systems contribute to the efficiency of trenchless drilling operations, reducing downtime associated with replacing fluids and improving overall productivity.
The basic configuration of a mud recycling system is consists of primary shale shaker, mud cleaner, feeding pump, centrifugal pump, mud agitator, decanter centrifuge, mud tank, etc.


The compact design mud cleaning unit consists of double deck shale shaker with hydrocyclones, the bottom layer shaker screen works as primary shale shaker to separate coarse solids from the drilling mud, the clean fluids dropped into the intermediate tank, the feeding pump feed the mud to hydrocyclones for second phase cleaning, the top layer shaker screen as mud cleaning drying screen to recycle more fluids. The clean fluids flow to client’s storage tank or mixing tank to prepare for new drilling fluids.
The hydrocyclone size is for optional for different applications, for TBM and Pilings, 10 inch, 12 inch or 20 inch can be selected; for HDD applications, 10 inch, 4 inch can be used. For more information, pls contact with GN solids sales.

 

Spring Season, Welcome to Visit GN Solids Control Tangshan Factory

GN Solids Control move to the new third factory to Tangshan in 2023, welcome all the friends, clients from domestic and abroad to visit GN new Tangshan factory in the bright spring season.


This is GN third new factory since the first factory and second factory in Langfang city, also GN Solids Australia is established in 2023 after GN Solids America established in 2023 in Houston, TX.


We will show you around GN separation facility, to introduce our comprehensive range of equipments and separation solutions for different industries and projects for your separation requirement, such as oil and gas industry, mining separation industry, trenchless engineering & construction. Our main products line including:


Solids control equipments & system, as linear motion shale shaker, linear motion mud cleaner, desander, desilter, vacuum degasser, decanter centrifuge, mud gas separator, centrifugal pump, mud agitator, mud gun, mud tank, mixing hopper, shaker screens, submersible slurry pump, etc.
Drilling waste management equipments & system, vertical cuttings dyer, waste decanter centrifuge, high G drying shaker, screw conveyor, sludge vacuum pump


Oil sludge treatment plant
HDD & CBM mud recycling system with 200gpm, 400gpm, 600gpm,800gpm,1000 gpm,1500gpm treating capacity
TBM &Piling slurry separation plant
Mining slurry separation plant
Waste water treatment unit
Dewatering unit with dewatering centrifuge
Mining separation vibrating screen


We will also show our Blanking workshop, welding workshop, CNC machining workshop, Coating workshop, Assembly workshop, outdoor assembly area, office building, our robot welding production line , painting and powder coating production line will be introduced.
During your visit, we will study your customized requirement and provide customized solution for your project, our professional sales engineer team will provide the best pre-sales consulting, after-sales service and good quality equipments & solutions. Also we will take this opportunity to show you our advanced technology and equipments.
Welcome to visit GN solids control in Spring.